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Dry Molded Fiber
The scalable and affordable alternative to single use plastics
Dry Molded Fiber (DMF) technology, invented by PulPac, is the first industrial method that converts renewable plant fibers into sustainable packaging and products. It's the only viable alternative to single use plastics in terms of speed, scalability, and cost.
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Why Dry Molded Fiber?
DMF technology uses a dry process, reducing water and energy use. This drives two key benefits: a higher sustainability footprint and lower cost. Dry forming surpasses other cellulose-based alternatives in terms of speed, cost, and quality. DMF serves as a true replacement for plastics, catering to complex product and packaging needs, such as intricate geometries, functional barriers, and bespoke artwork and branding.
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The process and materials
PulPac's DMF technology is the world’s only patented dry shaped forming process for cellulose. It combines two well established technologies: an air laid station and isostatic hot forming press. It uses sustainably grown trees or plant-based fibers, such as grasses, barley, or cellulose-based waste streams, as feedstock, processing these into fully recyclable and compostable packaging.
And it does all this at throughput speeds and costs similar to plastic processing. The technology is suitable for low or high throughput, where machines are fully automated and easily scaled from application development to full production.
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Explore more
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